In the
base, the arrangement of U-shaped bars must be firmly tied. Straight bars are used both to
hold the U-bars in place and prevent cracking due to shrinkage. Extra steel may be
required at the top of the base slab if upward pressure from ground water is expected.
A
kicker or small wall section 75mm high should be cast as part of the base slab to provide
a convenient starting point for the wall and to ensure integrity at this important
junction. The top surface of the kicker should be roughened to ensure an adequate bond
with the wall concrete. Alternatively water bars can be used as described in FDS
specifications.
The
formwork for the walls needs to be firmly fixed and braced to withstand the pressures of
the fresh concrete. It should be oiled with a proprietary mould oil to allow easy removal.
Diesel oil should not be used.
The
full height of the wall should be poured in one operation and the concrete brought up in
layers of 600-800mm. Use of a poker vibrator is essential to achieve full compaction and
removal of entrapped air. The poker should be placed in the concrete to such a depth that
it reaches the layer beneath. This will ensure full compaction at the interface between
layers.
In order to produce a durable concrete which is low in permeability the
concrete needs to be protected to prevent moisture loss especially for the first 7 days.
This is achieved by keeping the surface damp through covering it with polythene or damp
sacking. Alternatively the surface can be treated with a suitable spray-on curing
membrane.
Backfilling should not occur to full height until at least three weeks
after construction.
Concrete tanks should not be filled with effluent for a month after
construction.
Tanks should be constructed in accordance with a detailed specification.
Steel should be carefully placed in accordance with the drawings.
Ensure the correct mix is ordered and keep a strict control on the
addition of water.
Compact concrete with minimum of delay using a poker vibrator.
Protect freshly placed concrete from rapidly drying out and from frost.
The readymixed supplier is responsible for providing material as ordered.
Do not add extra water as this weakens the concrete and may invalidate the suppliers
guarantee.
Advisory Engineers are always available to help solve problems related to
the use of concrete on the farm.