Readymix
concrete producers employ a standard mix designation which should be used when ordering.
The initial figures in Table II indicate the strength grade and the latter figures
indicate the maximum size of aggregate. For example, the silage pit mix recommended
indicates concrete with a crushing strength of 40 Newtons per square millimetre after 28
days and a maximum aggregate size of 20mm. Adequate durability is achieved by specifying a
cement content appropriate to the demands made on the concrete. This is particularly
important for silage pits and milking parlour floors.
Concrete
must be fully compacted. The presence of entrapped air in hardened concrete reduces
strength and critically affects durability. While hand tamping is appropriate in some
cases, it is easier to achieve full compaction using mechanical methods. These include
vibrating screeds for yards and floors and poker vibrators for walls, silos and for the
edges of slabs.
The timing of the final brushed, tamped or trowelled finish is very important. Premature
finishing draws excess water and cement to the surface and this invariably leads to rapid
surface deterioration and poor resistance to wear. Unnecessarily wet mixes greatly delay
the work of finishing and inevitably cause serious and unnecessary difficulties.
Concrete
needs to be protected to prevent moisture loss especially for the first week after
placing. The interval between final finishing and the start of curing should be kept to a
minimum to avoid damage to the surface. The more usual methods for curing include covering
with damp sacking, damp sand or polythene sheet or spraying continuously with water. In
cold weather polythene sheet covered with straw provides protection against frost.
Use
Irish Cement which has been stored in dry conditions.
Use
only clean sand and gravel.
Select
the right mix for the job and always keep a strict control on the addition of water.
Compact
concrete with a minimum of delay, particularly in warm weather.
Protect
freshly placed concrete from rapidly drying out and from frost.
The
readymixed supplier is responsible for providing material as ordered. Do not add extra
water as this weakens the concrete and may invalidate the suppliers guarantee.
Advisory
Engineers are always available to help solve problems related to the use of concrete on
the farm.